Izixhobo ze-Ultrasonic Welding

Izixhobo ze-Ultrasonic Welding

Owona msebenzi wale welder "kukufakela umbane" kwealuminiyam enye-kundoqo weseli yeqokobhe. Emva kokuba isakhiwo somzimba sichazwe ngokupakisha kunye nokuzinza ngokucinezela okutshisayo, i-jelly roll ihlala yodwa ngombane.
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Inkcazo

Owona msebenzi wale welder "kukufakela umbane" kwealuminiyam enye-kundoqo weseli yeqokobhe. Emva kokuba isakhiwo somzimba sichazwe ngokupakisha kunye nokuzinza ngokucinezela okutshisayo, i-jelly roll ihlala yodwa ngombane. Lo matshini we-welding we-ultrasonic uyawuphelisa. Ngokudibanisa i-ultrasonically i-conductive aluminium interconnect tab, yenza ibhulorho eyimfuneko eya kuthi ekugqibeleni itshaneli yangoku ukusuka kwi-electrode yangaphakathi ukuya kwi-casing yangaphandle yeseli okanye i-terminal. Ukusebenza kwayo kuyinqanaba eliphambili apho ingundoqo yomzimba iba yiyunithi esebenzayo ye-electrochemical. Umgangatho wale weld ichaphazela ngqo ukuxhathisa kwangaphakathi kweseli (DCIR) kunye{6}}nokuthwala amandla angoku, oko kuyenza ibe linyathelo elibalulekileyo kwimveliso engundoqo.

Iimfuno zepharamitha yobugcisa

 

1.Iinkcukacha zemveliso esebenzayo: 20K6000W

2. Iinkcukacha zobungakanani beseli: (ukutyeba * ububanzi * ukuphakama kubandakanya nepleyiti yokugquma)

Imodeli yoshicilelo lwebhetri: 100Ah/200Ah/280AH/314Ah iseli

 

3. Iimpawu eziphambili zobugcisa

 

iprojekthi

Igama

SZO-2060

1. Izinto ezisisiseko

 

1.1 Ikhathodi

 

1.1.1 Izinto ezisisiseko (i-Electrode)

Ifoyile yeAluminiyam

1.1.2 Isiseko (i-Electrode) Ukutyeba

12-16um

1.1.3 Isixhobo sePad (iTheminali).

Iithebhu zeAluminiyam

1.1.4 Ucingo

0.2

1.2 Anode

 

1.2.1 I-Substrate (i-Electrode) Izinto

ifoyile yobhedu

1.2.2 I-Substrate (i-Electrode) Ukutyeba

6-8um

1.2.3 Isixhobo sePad (Itheminali).

I-Nickel anode

1.2.4 IPad (Itheminali) Ukutyeba

0.2

2. Iseli yebhetri

 

2.1 Inkqubo yokuthunga

 

2.2 Elona nani liphezulu leeleya zokugqithelana (iinqobo zokwamkela)

 

2.3 Ukutyeba kweeSeli

 

3. Ukuwelda indlebe

 

3.1 Indlela yokuWelisa iNdlebe yePole

80 umaleko

3.2 Ulwalathiso lwe-Pole Ear Welding

Ithe nkqo okanye ithe tye

3.3 Ubude beWeld

18

3.4 Weld ububanzi bentsimbi

5

3.5 Ixesha leWelding

2S

3.6 Amanqaku okuwelda

Imiqolo emi-2

3.7 Uxinzelelo

0MPa ukuya 1 MPa, adjustable

3.8 Uluhlu lohlengahlengiso lwexesha

0 ukuya 60 imizuzwana, adjustable

3.9 Ubomi bomphezulu obudityanisiweyo

Enkulu kuno okanye ilingana ne 100,000

4. Umgangatho wentloko ye-welding

 

4.1 Welding Head Material

Kuthathwe ngaphandle-intsimbi enesantya esiphezulu

4.2 Ubude bendawo yokuwelda

1mm

4.3 I-Welding Spot / Ripple Distribution

Intloko yewelding ephezulu inomda othe tye okanye werayisi -ubume obunomfanekiso, ngelixa umngundo osezantsi unepateni yemesh.

4.4 Ubude bomphezulu we-welding ukusuka kwintloko ye-welding

>5mm

4.5 Ukuwelda ubude bentloko

Inkulu kuno okanye ilingana ne 130mm

4.6 Imiphezulu ye-welding ekhoyo yentloko yokuwelda

2

4.7 Umkhombandlela wofakelo lwentloko yokuwelda

ngokubanzi

 

4.8 Uluhlu lweamplitude ehlengahlengiswayo

Isiqingatha -amaza 20~40um

 

5. ITransducer

   

5.1 Umahluko wokuphindaphinda phakathi kwee-transducer

Ngaphantsi okanye ilingana no-400Hz

 

5.2 Umahluko wokuphazamiseka phakathi kwee-transducer

Ngaphantsi okanye ilingana no-4Ω

 

5.3 Umahluko weCapacitance phakathi kweetransducer

Ngaphantsi okanye ilingana ne-400PF

 

5.4 Ukumelana ne-insulation ye-transducer kunye nezindlu

Inkulu kuno okanye ilingana ne 30MΩ

 

5.5 Ukunyamezelana kwamandla

6000W+ (incopho)

 

6. Ijeneretha yeUltrasonic

   

6.1 Indlela yoLawulo lwamaxesha amaninzi

Yakhelwe-ngezihlandlo ezilungelelanisiweyo

 

6.2 Umsebenzi we-Amplitude rhoqo

Ukutshintsha unikezelo lwamandla ombane rhoqo akhoyo (i-amplitude rhoqo)

 

6.3 I-Amplitude ilungelelaniswe ngokungenasiphelo

Uhlengahlengiso oluqhubekayo

 

7. Iimveliso

   

7.1 Imbonakalo

Akukho kuthengiswa okungeyonyani, akukho kungena, akukho kuvuza, ukuwelda okuqinileyo, kunye nokungena kweleya

 

7.2 Iikhrayitheriya zoKwamkeleka

Ngokubhekiselele kwitekhnoloji, isalathiso esiphambili sokulinganisa kukuba umphumo we-welding uhlangabezana neemfuno zomenzi kwaye uqinisekisa amandla okuvelisa.

 

8. Ubomi boyilo lwezixhobo

8-10 iminyaka

 

 

Amacandelo ezixhobo (umgca wemveliso)

1. Umgaqo wokusebenza wesixhobo

I-transducer iguqula i-ultrasonic frequency high -isignali ye-oscillation yamandla kwi-frequency ehambelanayo yamandla omatshini, asetyenziswe kwi-interface yephepha lesinyithi ukuba lidityaniswe, ukuze ishidi letsimbi lifudunyezwe ngokukhawuleza kwi-interface, kwaye ke amaqhekeza kwi-lattice yensimbi asebenze, ukwenzela ukuba iimolekyuli ezikwi-interface ye-metal sheet kunye ne-welded.

 

2. Ubume bezixhobo

Umatshini wentsimbi welding ikakhulu uqulunqwe yijeneretha ye-ultrasonic, i-transducer, isikhunta, iinxalenye ze-pneumatic, isakhelo kunye nokunye.

 

3. IiNgcaciso zokuSebenza kweSixhobo

uhlobo lweyunithi

Isantya esiphezulu

Ultrasound Amandla

uxinzelelo

ixesha weld

I-Voltage

ubunzima

SZO-2060

20KHz

6000W

0.2-0.8MPA

Ngaphantsi kwe-0.6S

380V/50Hz

60KG

 

4. Iimpawu zesixhobo

Iimpawu eziphambili zeJHN2060

A. Ixhotyiswe ngetekhnoloji yesekethe eqhubekayo yangoku kunye ne-voltage, ene-ultrasonic amplitude ehlengahlengiswayo;

B. Ixhotyiswe ngenkqubo ekrelekrele yolawulo lwekhabhathi ye-ICS enetekhnoloji yesekondari ye-ultrasonic, le nkqubo iyazijonga ngokuzenzekela{1}}izitshekishe xa iqalwa, yenza ukuba ulwahlulo lokungcangcazela olukrelekrele, lubonelele ngokulandelela okuzenzekelayo, kwaye luxhasa ukuhanjiswa komqondiso kumatshini.

.

D. inkqubo yokhuseleko :

⑴ Inkqubo yokukhusela i-voltage (uluhlu olusebenzayo lwe-voltage 360V-400V); igcina amandla okuphuma komatshini kunye nokusebenza rhoqo ngexesha lokuzinzisa umbane ozenzekelayo.

⑵ Inkqubo yokukhusela umthwalo omninzi; ⑶ Ukhuseleko lwangoku; ⑷ Imbuyekezo ezenzekelayo yokungazinzi kobonelelo lwamandla; (5) Impendulo yesignali yokukhusela i-welding overload

E. Zonke izixhobo zokulinganisa kwisixhobo ziya kusebenzisa iiyunithi zemetric.

F. Ukujongwa kwedatha yekhompyutha kunye nokufakwa kwedatha.

G. Intelligent ICS System

I-Smart chip yesekethe yedijithali, -uxinaniso oluphezulu lokudityaniswa kwenkqubo yokucubungula esembindini, ulawulo lwesampulu ye-millisecond.

H. Intelligent amplitude segmentation kunye umkhondo oluzenzekelayo

Ngaphakathi kwexesha le-0-1000ms, i-amplitude inokumiselwa ukusuka kwi-1% ukuya kwi-100% ukulungelelanisa ngcono kwiinkqubo ze-welding ezahlukeneyo, ukwenzela ukuba umatshini uqhube njengoko ufuna.

I. Amandla eSistim{1}}ekuzivavanyeni kwakho{2}}kunye nokukhangela rhoqo rhoqo

Emva kokutshintshwa okanye ukulungiswa kwentloko ye-welding, inkqubo ayifuni ukuhlaziywa (ezinye iinkampani zasekhaya kufuneka zikhangele i-resonant frequency ye-generator njengomsakazo omdala).

J. Ukulandelela okuzenzekelayo ngexesha lokusebenza

Ngexesha lokusebenza, intloko ye-welding kunye ne-transducer frequency iya kulungiswa ngokutshintsha kweqondo lokushisa kunye nomthwalo. Umatshini we-Jinhe Neng we-welding ohlakaniphile unokukhangela ngokuzenzekelayo kwaye ulandelele i-resonant frequency ye-transducer kulo lonke uluhlu, ukuqinisekisa ukuba i-transducer ihlala isebenza kwi-resonant state, iqinisekisa ukusebenza kakuhle kwezixhobo, kunye ne-welding izinzile kwaye ithembekile.

K. Ifaka iindlela ezininzi ze-welding ezibandakanya amandla kunye nexesha elifanelekileyo

Iindlela ezahlukeneyo ze-welding zilungelelanisa iimfuno zenkqubo ye-welding ezahlukeneyo ukufezekisa isiphumo esingcono se-welding.

L. 7-20 iiparamitha zewelding zinokusetwa kwangaphambili

I-7-20 iiparameters ze-welding zinokusetwa kwangaphambili ukuze zihambelane neemfuno zenkqubo ye-welding ezahlukeneyo, kwaye umqhubi unokubuyisela ngokuthe ngqo idatha kwi-weld, ephucula kakhulu ukusebenza kakuhle.

. 7-intshi ye-HD yesikrini sokuchukumisa

Umatshini omkhulu we-HD wobuntu{0}}wesikrini esinojongano lokusebenza kwetshathi ecacileyo.

N. Ukuboniswa kweDijithali kokusebenza kwe-welding kunye nokubonakaliswa kwemizobo yenkqubo ye-welding

Isiphumo sewelding sinikezelwa ngedatha kwi-high-definition human{1}}isikrini sokuchukumisa umatshini, kwaye inkqubo ye-welding iboniswa kwigophe, ukuze umphumo uthethwe ngokwenene ngedatha.

O. Iziphumo ze-welding zisebenzisa iiprothokholi zonxibelelwano eziqhelekileyo

Idatha ye-welding inokudluliselwa kwikhompyutheni yokuhlola umgangatho we-Mong Kok, ukwenzela ukuba idatha ye-welding inokulandelwa kwaye izinga lesiphako lingancitshiswa.

P. UkuKhuselwa koKhuseleko lweNkqubo kunye nokuBeka iliso

Ukhuseleko lwenkqubo ehlakaniphile lugcina isixhobo sakho sikhuselekile kwiingozi. (Iimodeli ezindala ezisuka kwezinye iibrendi zasekhaya zihlala ziwohloka ngenxa yokungalungiswa kakuhle.)

Q. Imveliso ye-alam kunye nomsebenzi wokusetha kwakhona

Unokuseta amaxabiso ahlukeneyo e-alamu ukwenza ulawulo lomgangatho lube kwindawo.

R: Cwangcisa{0}}inqanaba lokhuseleko lokugqitha

Ungacwangcisa{0}}inqanaba lokukhuselwa kwegama eligqithisiweyo ukwahlula ujongano lolungiso lweempazamo kujongano lomsebenzisi.

 

5. Ubungakanani besixhobo

5.1 Imilinganiselo yeGenereyitha (ubude x ububanzi x ukuphakama): 515mm x 410mm x 170mm; ubunzima: 30 ~ 48KG.

5.2 Imilinganiselo yentloko (ubude x ububanzi x ukuphakama): 480mm x 200mm x 480mm; ubunzima: 30-45kg.

 

6. Umfanekiso obonakalayo wesixhobo: (Lo mfanekiso ubhekiselele kuphela, ngokuxhomekeke kwimveliso yokwenene)

 

 

24

23

 

7. Uluhlu lokuqulunqa izixhobo

inombolo yoku-oda

Igama lombutho

umsebenzi

ubungakanani

1

generator ultrasonic

Isixhobo sokuguqula i-frequency eguqula i-industrial frequency yangoku ibe yi-oscillating yangoku kunye ne-ultrasonic frequency ye-20KHz

Iseti e-1

2-01

Inkqubo yokungcangcazela{0}}itransducer

Isiphumo se-piezoelectric siguqula amandla ombane e-ultrasonic afakwe kwijenereyitha abe ngamandla omatshini wokungcangcazela.

Isebe eli-1

2-02

Inkqubo yokungcangcazela{0}}yentonga yeamplitude

Guqula i-amplitude

Isebe eli-1

2-03

Inkqubo yokungcangcazela{0}}intloko yokuwelda

Faka isicelo samandla omatshini kwi-interface yephepha letsimbi ukuba lidityaniswe

1

3

IRakhi (intloko)

Amacandelo omatshini kunye ne-pneumatic ye-fixed vibration system

Iseti e-1

4

Intambo yokudibanisa

Qhagamshela ijenereyitha ye-ultrasonic kwindawo yokubeka (intloko)

2 izinto

 

Ukucaciswa koyilo lwamacandelo ezixhobo eziphambili

 

1.Icandelo leSekethe (umsebenzi kunye nendlela yokuphunyezwa)

22

inani

Igama lecandelo

Ukusebenza kunye nokuphunyezwa

1

utshintsho olungundoqo

Lawula unikezelo lwamandla oluphambili

2

Umnxibelelanisi we-AC

Uqhagamshelo lwangoku lwamandla angundoqo

3

Ukutshintshela iMode yoNikezo lwaMandla

Zinzisa amandla ombane kunye nezangoku (i-amplitude rhoqo)

4

Ultrasonic Generator{0}}Ibhodi ePhambili

Ukuvelisa imiqondiso yombane ejikelezayo.

5

Ijeneretha yeUltrasonic{0}imodyuli yeamplifier yamandla

I-amplifier yamandla.

6

Ijeneretha yeUltrasonic{0}}isiguquli semveliso

Isiginali yokugungxulwa kwemveliso kunye nongqinelwano lwe-impedance.

7

Iqela lolawulo{0}}ILOGO

Ulawulo lweShedyuli yomsebenzi

8

Iqela Lolawulo Lwenkqubo-ILOGO{1}}I-TD Interface

Iphaneli yokusebenza

Iifayile ezishisayo: Izixhobo zokuwelda ze-ultrasonic, i-China i-ultrasonic i-welding izixhobo ze-welding, ababoneleli, umzi-mveliso