Eyomileyo Electrode Coating

Eyomileyo Electrode Coating

Umatshini wethu wokugquma we-electrode ugxile ekugqumelweni kwe-electrode eyomileyo, unikezela nge-solvent{0}esimahla, amandla{1}}ukugcina ukusebenza kwe-lithium-iion kunye nebhetri{3}}eqinile.
Thumela u kuphanda
Inkcazo

Isishwankathelo seNkonzo

 

Umatshini wethu wokugquma we-electrode ugxile kakhulueyomileyo electrode ukutyabeka, ebonelela nge-solvent{0}}yasimahla, amandla{1}}ukugcina ukusebenza kwe-lithium{2}}iion kunye nebhetri yelizwe{3}}eqinileyo. Yamkela itekhnoloji ye-calendering echanekileyo ukuze yenze iifilimu zomgubo ezomileyo ezifanayo (40-300μm ubukhulu) kunye ± 1μm ngokuchanekileyo, ukuphelisa izinyibilikisi eziyityhefu kunye nokusika ukusetyenziswa kwamandla ngama-35%{9}

Ixhotyiswe ngesantya esilungelelanisiweyo (ukuya kwi-80m/min) kunye nokuqengqeleka{1}}ukuya{2}}kumsebenzi wokuqengqeleka, ifanele iifoyile zobhedu/ze-aluminiyam kunye nemathiriyeli ye-LFP/NCM. Uyilo oludityanisiweyo lunciphisa indawo yemveliso ngama-65%, ngelixa iziqinisekiso ze-CE/ISO ziqinisekisa ukuthembeka kwelebhu ye-R&D kunye nemveliso{5}}yokulingwayo. Iphucula ukuxinana kwamandla ebhetri kwaye yehlise iindleko zokwenziwa, ilungele i-EV kunye nezicelo zokugcina amandla.

 

Iimpawu eziphambili ziquka

 

I-Servo{0}ulawulo loxinzelelo oluqhutywayo(Iinjini zePanasonic/Ruineng) ezine-± 0.5mm EPC ulungiso lolungelelwaniso oluchanekileyo.

Intloko yokugquma ibha yekoma ene-±1µm yokuchaneka kwesixhobo kunye ne-EPDM yokuqengqeleka ngasemva kobunzima obungaguqukiyo obuyi-50–300 g/m².

Kushushu -i-oveni yokujikeleziswa komoya (i-RT-140 idigri, ± 2 ukuchaneka kwesidanga) kunye nolwakhiwo lwe-SUS304 yensimbi engenasici kunye namandla angama-30kW wokufudumeza.

I-Omron PLC kunye ne-HMI yesikrini esichukumisayo sokusebenza ngokuzenzekelayo, ukuxhasa iindlela ezingapheliyo / eziqhubekayo zokugquma.

Ilungele ukwenziwa kwebhetri ye-EV, lo matshini udibana nokunyamezelwa kwe-hardware Ngaphantsi okanye ilingana ne-1.5µm (umqulu wokugquma) kunye nokuchaneka komphetho we-coating ± 1mm. Amagama ophando adumileyo: i-electrode coater, umatshini wokugquma ibhetri, iroll-uku{4}}i-rolling coater, izixhobo zebhetri ye-lithium, kunye nenkqubo yokwaleka echanekileyo.

 

Uqwalaselo lwezixhobo eziphambili

 

Hayi

Igama

Uphawu

1.

Ukutshintsha umoya

Chint

2.

Umlawuli we-PLC

Japan Omron/Huichuan

3.

Isikrini esibanjwayo

Kunlun pass state

4.

Ugqithiso oluphakathi

Schneider/Omron

5.

Servo motor

Japan Panasonic/Ruineng (ngokomjikelo wokuthenga)

6.

Isinciphisi sePlanethi

Aibo/Dick Cisco

7.

Umephuli wojikelezo

Chint

8.

Umnxibelelanisi we-Ac

Chint

9.

Ugqithiso lwelizwe oluqinile-

Yenziwe etshayina

10.

Umlawuli wobushushu

uOmron/Atayi

11.

Ulungiso oluzenzekelayo (i-loop evaliweyo)

Servo motor drive

12.

Uxinzelelo oluzenzekelayo (uxinzelelo lwangaphambili)

I-PID ilawula isantya semoto

13.

Uxinzelelo oluzenzekelayo (uxinzelelo lwangasemva)

I-PID ilawula isantya semoto

14.

Iso lefiber ye-Optical

Panasonic yaseJapan

15.

Isiqalelo somoya

UJadek

16.

Isilinda esingenazintambo

Shian

17.

Ukuthwala ibhola yegroove enzulu

NSK/SKF

18.

Isivutheli-moya

Intsimbi engatyiwayo, -amaphiko ingxolo ephantsi, eGuangzhou

 

Imisebenzi esisiseko yesixhobo

 

Hayi

Into

Ipharamitha yobugcisa

Phawula

1.

inkqubo Fit

I-lithium iron phosphate, i-lithium cobalt, i-lithium manganate, i-ternary, i-lithium nickel cobalt manganate kunye nezinye iinkqubo; I-oyile, inkqubo yamanzi yenkqubo yokwambathisa i-electrode positive and negative; Inkqubo yokugquma iSupercapacitor

 
2.

Qhuba ubukhulu be-substrate

Ifoyile yeAluminiyam (Al) : 8 ~ 30um ifoyile yobhedu (Cu) : 6 ~ 30um

 
3.

Ububanzi boyilo lomphezulu we-roll

450 mm

 
4.

Qinisekisa ububanzi bokugquma

100 ~ 350mm-380mm, Max400mm

 
5.

Isixhobo isantya sokusebenza koomatshini

4m/min

 
6.

Isantya sokugquma

1-2m/min

Kuxhomekeke kwisitokhwe kunye nobukhulu bokugquma

7.

Ifanelekile kwi-slurry viscosity

I-solvent ene-oyile 2500-10000 Cps

Ukwaleka okwethutyana

I-solvent emanzi 1000-6000 Cps

2000 ~ 12000 Cps

Ukwaleka okuqhubekayo

8.

Single icala ukutyabeka elomileyo ububanzi uluhlu

50-150μm 50~300g/m2

Ngenxa yeempawu eziphathekayo, kunokwenzeka ukuba ungahlangani ngexesha elifanayo

9.

Ubuncinci ubude obuphakathi

4mm

 
10.

Ubuncinci ubude bokugquma kumacandelo amaninzi

20mm

 
11.

Uphawu lokunyibilikisa

Umxholo oqinileyo ofanelekileyo

Isinyibilikisi esineoyile i-NMP(sg=1.033,bp=204 isidanga)

Ngereferensi kuphela

Isinyibilikisi esimanzi H2O/NMP(sg=1.000,bp=100 isidanga)

Ngereferensi kuphela

12.

Ubuncinci ubude obuphakathi

I-Cathode SC{1}%±20%

 

Anode SC{1}%±20%(inkqubo yePVDF)

Ngereferensi kuphela

13.

Indlela yokwaleka

Umaleko omnye -ngaphambili nangasemva 2 amacandelo angalinganiyo ikhefu lokudlulisa ukutyabeka/umphezulu wesibini umkhondo ozenzekelayo/ukwaleka okuqhubekayo

 
14.

Umkhombandlela wokubaleka weSubstrate

Ukugquma phambili, i-substrate enhle kwaye uguqule umsebenzi we-foil engenanto

 
15.

Roll isikhokelo ngaphandle kwendlela yokubhaka

Malunga ne-φ80mm i-aluminiyam yesikhokhelo se-roller, i-oxidation enzima yomphezulu

Gqibezela Rc0.4

 

Ubume benxalenye nganye

 

1). Indlela yokuphelisa:

Hayi

Into

Ipharamitha yobugcisa

Phawula

1.

Isakhiwo sokuxhoma ngaphezulu kwe-roller

Ukuxhonywa ngokuthe nkqo kwe-Monolithic (ubukhulu buyi-30mm)

 
2.

Inkqubo yokulawula uxinzelelo

I-PID yokulawula isantya sokulawula isantya somxhuzulane kwindawo yebhloko, uxinzelelo lolawulo loxinzelelo

 
3.

Imo yokulungisa

Ulawulo lwe-EPC oluzenzekelayo, ukubetha i-50mm, ukuchaneka kwesilawuli sokulungiswa kokuphambuka ± 0.5mm

Ukufunyanwa kwe-ultrasonic, kunokuchonga i-membrane ebonakalayo

4.

Indlela yokuphelisa

Umqulu wezinto eziphathekayo ugxininiswe nge-3-intshi ye-inflating shaft kwaye ixhaswa kwicala elinye;

 
5.

Umkhombandlela wokubaleka weSubstrate

Phambili ubuye umva

 
6.

Umkhombandlela wokukhulula

Ngaphezulu nangaphantsi

 
7.

Idayamitha evuthuzayo ejikajikayo

Ф85~Ф300mm

 
8.

Ubuninzi bomthamo we-shaft ene-inflatable

100Kg/ iqhekeza

 
9.

Ukucaciswa kwegubu

Ubude Ngaphantsi okanye bulingana ne-430mm, i-diameter yangaphakathi malunga ne-76mm(3 intshi)

 
10.

Inani lemicu yeshaft evuthekileyo

Iqhekeza le

 
11.

Iqonga lokufumana

Ibhanti yokucofa intonga kabini, indawo yokuvula

 
12.

Imo yokuqhuba

I-inverter ilawula injini ye-AC

 

 

2). Ubume bentloko:

Hayi

Into

Ipharamitha yobugcisa

Phawula

1.

Injini enkulu yokuqhuba

Servo motor

 
2.

Injini yokuqhuba rhoqo

Servo motor

 
3.

Ukwakhiwa kwe-scraper

Iseti eqinileyo yodidi oluphindiweyo{0}}icala lokukrala isiphumlisi, i-substrate, iseti i-40Cr electroplating

 
4.

Ulawulo lokujikeleza kwe-Scraper Angle

Hambisa isiphatho kwaye ujikelezise

 
5.

Umqulu wokwaleka

Umphezulu we-chrome oqinileyo, ubukhulu Ø128mm; Isakhiwo esingenanto

 
6.

Uluhlu lwasemva

I-Diameter Ø128mm, ifakwe nge-EPDM, i-roller surface grinding

 
7.

Ukuxuba itanki

Isilinda esingenazintonga sihamba kumgca othe tye kwaye isantya siyakwazi ukuhlengahlengiswa ukunqanda udaka ukuba lungazinzi.

 
8.

Ukuphakama okuphakathi kwe-scraper kulungelelaniswa

Uhlengahlengiso olupheleleyo lwesixhobo se-servo, lawula ukunyuswa komphathi wesixhobo. Ukuphakamisa uluhlu lwe-1 ~ 300um

 
9.

Ipleyiti yeBaffle

Tshatisa ipleyiti yentsimbi + umphezulu wolwandle olugwebu, ububanzi bokugquma bunokulungiswa

 
10.

Imo yokusebenza

Chukumisa isikrini + ukusebenza kweqhosha

Isenzo esiqhelekileyo sisitshixo sangaphandle

 

3).Benkosi

Hayi

Into

Ipharamitha yobugcisa

Phawula

1.

Yomisa isakhiwo senyongo emzimbeni

Uyilo lwangaphakathi oluzimeleyo, uyilo lohlobo lwenqanawa

 
2.

Ubude be-oveni

3 amacandelo, 1.5 imitha ngalinye, iyonke 4.5 yeemitha

 
3.

Ishiti lensimbi yezinto zokomisa umbhobho kunye nombhobho womoya

Intsimbi yangaphakathi ye-SUS304 yentsimbi, intsimbi yangaphandle ye-SUS 201 yentsimbi

 
4.

Indlela yokuqhuba ye-oven guide roller

Imowudi yothumelo olungenakwenziwa

 
5.

Ulawulo lobushushu

Ukwahlulwe kulawulo oluqhelekileyo lobushushu bokusebenza, ukujongwa kwe-alam yokulawula ubushushu obugqithisileyo, ubushushu obugqithisileyo buza kubonakala isandi kunye ne-alamu yokukhanya, kwaye inqumle umbane oyintloko wokufudumeza;

 
6.

Indlela yokufudumeza

Ukufudumeza kombane, isakhiwo sokujikeleza komoya oshushu

 
7.

I-oveni enye yokufudumeza amandla

10KW/iqhina; Amacandelo ama-3 ewonke ama-30KW;

 
8.

Ubushushu kwitshaneli yokubhaka

Iqondo lokushisa kwegumbi ~ 140 idigri, umehluko weqondo lokushisa kwecandelo elinye <5 degree, isigaba ngasinye solawulo oluzimeleyo

 
9.

Ubushushu bomzimba womzimba ngexesha lokusebenza

Ukukhutshwa kobushushu obungqiniweyo Ngaphantsi okanye bulingana nokuseta lobushushu ngama-50%

 
10.

Imo yokuvuthela

Umoya wokuvuthela phezulu nasezantsi, umoya obuyayo osezantsi, umzimba ozimeleyo wokufudumeza wegumbi lomoya, ulawulo lobushushu obuzimeleyo, ulawulo lomthamo womoya ozimeleyo.

 
11.

Icandelo ngalinye likhupha ulawulo lomthamo womoya

Ulawulo oluzimeleyo ngevalve yoomatshini

 
12.

Ulawulo lwefeni yokufudumeza

Ulawulo oluzenzekelayo

 
13.

Ulawulo lwefeni ephumayo

Ulawulo oluzenzekelayo

 
14.

Ukulawula ukufudumeza

Ugqithiso lwelizwe oluqinile-

 
15.

Inkqubo yokubuyisela i-solvent

Hayi, kuphela ujongano lofakelo olubonelelweyo

 
16.

Umthamo womoya wokukhupha ngokupheleleyo

500-1300㎥/H

Ivalve yomoya iyahlengahlengiswa

17.

Ukukhupha fan fan

I-1 fan yokukhupha

 

18.

Ukugquma umzimba okungundoqo

Kabini-isakhiwo somaleko, ukugquma umaleko ubukhulu 80mm, uboya beglasi yokugquma ubushushu

 

 

4). Indlela yokutsala kunye nokujija:

Hayi

Into

Ipharamitha yobugcisa

Phawula

1.

Inkqubo yokulawula uxinzelelo

Ulawulo loxinzelelo lwe-taper, ngokobungakanani bobubanzi obujikelezayo, lungisa ubungakanani boxinzelelo, ukuthintela ukufumana umqulu omkhulu ongalinganiyo.

 
2.

Ukulungiswa komoya

Ulawulo lwe-EPC oluzenzekelayo, uhambo lwe-50mm

 
3.

Indlela yokuphelisa

Umqulu ugxininiswe nge-shaft inflatable ye-3-intshi kwaye ixhaswa kwicala elinye

 
4.

Umkhombandlela wokubaleka weSubstrate

Phambili ubuye umva

 
5.

Isalathiso somoya

Ngaphezulu nangaphantsi

 
6.

Idayamitha yomoya

Ф85~Ф300mm

 
7.

Ubuninzi bomthamo we-shaft ene-inflatable

100Kg / umtya

 
8.

Ukucaciswa kwegubu

Ubude Ngaphantsi okanye bulingana ne-430mm, i-diameter yangaphakathi malunga ne-76mm(3 intshi)

 
9.

Inani leeshafu ezivuthuzayo ezijikajikayo

Iqhekeza le

 
10.

Iqonga lokufumana

Ibhanti yokucinezela intonga enye, vula i-slot

 
11.

Imo yokuqhuba

Ulawulo lweemoto zeServo

 
12.

Isikhokelo sokuxhoma isakhiwo se-roller

Uhlobo oluthe nkqo

 

 

Hayi

Into

Ipharamitha yobugcisa

Phawula

1.

Inkqubo yolawulo ephambili

Isikrini sokuchukumisa, i-PLC, imodyuli, inkqubo ye-servo

 
2.

Indlela yokusebenza

Imanuwali, ngokuzenzekelayo, yokumisa kaxakeka; Umatshini unokusebenza ngaphambi nasemva

 
3.

Ukuseta uluhlu lweengubo kunye nobude obuphakathi

Ubude bokugquma 20.0 ~ 3200.0mm

Isoftware inokutshixa uluhlu

4.

Imeko ye-alarm

Ubude bethutyana 4.0 ~ 300.0mm

 
5.

Ukubala umsebenzi

Xa isixhobo singaphumeleli, isikrini esichukumisayo siya kubonisa isikrini esihambelanayo sempazamo

 
6.

Indlela yokulungelelanisa ubungqingqwa bentloko kunye nomsila

Ubungakanani/ubude bemveliso

 

 

5). Inkqubo yokulawula:

6). Inkqubo yokutyisa ezenzekelayo:

umthengi{{0}omnikazi

Ubungakanani bembonakalo yesixhobo sokugquma kunye nomgangatho:

6500 * 1298 * 1971(L×W×H); 3000kg(yereferensi kuphela)

13

 

Ukuchaneka kwezixhobo

 

1. Ukuchaneka kwe-Hardware

Hayi

Into

Ipharamitha yobugcisa

Phawula

1.

isikrapha

Umjikelo wokubaleka ngaphantsi okanye ulingana ne 1.5um, ukutyeba Ngaphantsi okanye ilingana no 1.5um

 
2.

Umqulu wokwaleka

Umjikelo wokubaleka ngaphantsi okanye ulingana ne 1.5um, ukutyeba Ngaphantsi okanye ilingana no 1.5um

 
3.

Uluhlu lwasemva

Ukubaleka kwesetyhula Ngaphantsi okanye ilingana ne-15um, ukutyeba Ngaphantsi okanye ilingana ne-15um

 
4.

Ukulungiswa kokutenxa

±1mm

 
5.

Ulungiselelo lwesixhobo lulawula ukuchaneka kophindaphindo

±1um

 
6.

Ukuchaneka kokulawula ubushushu

Ngaphantsi okanye ilingana ne-±2 degree

 

 

2.Ukuchaneka kokwambathisa

Into

Phawula

Umgangatho

(Isantya V=1.5 m/min)

14

A (elandelayo)

Ngaphantsi okanye ilingana ne-1mm

(enxulumene ne-viscosity eludaka kunye neempawu zokubopha)

B(Indawo engaqhelekanga yentloko)

10mm

C(Indawo engaqhelekanga yomsila)

6mm

D (Edge effect area)

Ngaphantsi okanye ilingana ne-3mm

E(impazamo yobude) /H(impazamo yomda)

Ngaphantsi okanye ilingana no ±0.5mm

Ngaphantsi okanye ilingana no ±0.7mm

F (impazamo yobubanzi)

±1mm

M(impazamo yobubanzi)

±1mm

G1 (ubunzima bentloko)

-5~{1}}um

G2 (Ubunzima bomsila)

-5~{1}}um

Mna (impazamo yolungelelwaniso lomva)

Ngaphantsi okanye ilingana no ±0.7mm

Ngaphantsi okanye ilingana ne ±1 mm

J Ukutyeba koxinzelelo lomphezulu wecala elinye

Impazamo yobunzima Ngaphantsi okanye ilingana ne ±1.5%

Impazamo yokutyeba Ngaphantsi okanye ilingana ne ±1.5um

Uluhlu lobude

(Susa B, C, D indawo)

20.0-3200.0mm

L1(Ubude befilimu)

4.0-3200.0mm

L2 (ubude obuphakathi)

L1 +L2 Inkulu kuno okanye ilingana no 120mm

 

Iifayile ezishisayo: Ukugquma kwe-electrode eyomileyo, abavelisi be-electrode eyomileyo baseTshayina, ababoneleli, umzi-mveliso