Electrode Calender Machine

Isishwankathelo seNkonzo

Umatshini wokucaphula i-electrode sisisombululo esiphucukileyo, esichanekile{0}}se-calender eyenzelwe i-lithium{1}}ukwenziwa kwe-electrode ye-ion yebhetri. Iqinisekisa i-ultra- yoxinaniso lwe-electrode efanayo kunye nolawulo lobukhulu obungaguqukiyo ngaphakathi ± 2μm, iyahambelana ne-cathodes efana ne-LFP, i-NMC, kunye ne-anodes kuquka igraphite kunye ne-silicon{5}}ikhabhoni. Isebenza ngesantya ukuya kwi-12 m/min kunye noxinzelelo olufikelela kwiitoni ezingama-200, le nkqubo eyomeleleyo idibanisa{9}}ubushushu, ulawulo oluzenzekelayo, ukucutha umphetho, kunye{10}}nohlengahlengiso lwexesha lokwenyani. Ubukrelekrele bayo be-PLC kunye nojongano lwe-HMI luvumela ukusebenza ngokungenamthungo, ngelixa izinto zeprimiyamu{12}}ezifana neMitsubishi PLC kunye{13}}neziqengqe ezichanekileyo{14}eziqinisekisa ukuthembeka. Ilungele i-EV kunye nabavelisi bebhetri be-ESS abajolise ekuphuculeni imveliso kunye nokusebenza kweeseli.

Isishwankathelo seZixhobo

Imisebenzi yesixhobo:
(1) HF - ZJ ikakhulu isetyenziselwa ukuqhubeka imveliso umqulu lithium-ion ibhetri electrode sheet izinto, ukuqengqeleka ishidi electrode ibhetri ukuxinana kunye nobukhulu ezifunekayo yinkqubo, kwaye ikhoyili ivunwa ngumatshini wokujija;
(2) Isixhobo sifakwe 45 # isakhelo sentsimbi, isakhiwo esikhulu sesilayidi, amandla okuthwala makhulu, ukuguqulwa kuncinci, amandla okuqengqeleka makhulu, isantya sokuqengqeleka siphezulu;
(3) Inomsebenzi wokucoca i-edge kunye ne-roll surface yokucoca;
(4) kunye nokulungiswa koxinzelelo lokulawula ukujika, ukujika;
(5) ngesixhobo sokukhusela ipleyiti yepali;
(6) Inkqubo yoxinzelelo lwe-pneumatic ilawula ukuphakanyiswa kwe-cylinder ngendoda{1}}ujongano lomatshini ukuqhuba ukuphakanyiswa kwerola;
(7) Uxinzelelo oluthe gqolo ulawulo oluzenzekelayo, lungelelanisa uxinzelelo lwe-oyile ngendoda{1}}ujongano lomatshini;
8

Bonisa imephu yesalathiso

Izixhobo ezinxulumeneyo

Umxhubi

Umshini Wokugquma

Umatshini weKhalenda

Umatshini wokutofa ngolwelo

Umatshini wokupakisha

Umatshini wokusika webhetri

Ukuhamba kwenkqubo yezixhobo

Ukhulula → iqonga lokutyisa → inkqubo yolungiso → inkqubo yolawulo loxinzelelo → isixhobo sokusika edge → isixhobo sokufudumeza → isixhobo sokufudumeza → cofa isixhobo sokucima i-roller (i-electrode engalunganga kuphela) → isixhobo se-buffer → inkqubo yolawulo loxinzelelo → inkqubo yolungiso → iqonga lokutyisa → ukujija

1. Iiparamitha eziphathekayo ezingenayo

Isalathiso sobugcisa bezixhobo

Uqwalaselo lweZixhobo

I-electrode eqhubekayo yokuvelisa umgca wokuvelisa i-electrode ikakhulukazi iqulethe i-uncoiler, i-preheating device, i-hydraulic roller press, i-rewinder, inkqubo yokulawula umbane, ipompo ye-booster yombane, kunye nesixhobo sokulungelelanisa.

1. Uncoiler

Esi sixhobo sixhasa izinto zekhoyili eziza kuqengqeleka kwaye ziyondle kwilitye lokusila. Iqulathe ipleyiti yokuxhoma eqinileyo ethe nkqo (20mm ubukhulu), i-CNC{2}}isakhelo esinomatshini esine-chrome plating eqinile, iibheringi zomgca, isixhobo sokulungelelaniswa komphetho, ishafti yomoya, umgubo wemagnethi isiqhoboshi esinomlawuli woxinzelelo, iirola zesikhokelo, kunye nezinye izinto.

IiParameters ezingundoqo zobuGcisa:

- I-shaft yokukhulula: I-Diameter Ø76mm, ubude obusebenzayo 500mm; ishaft yomoya enevalve yokulawula, ixhotyiswe ngompu wokunyuka kwamaxabiso.

- Obona bukhulu bobubanzi bokukhulula: Ø400mm

- Umthamo omkhulu womthwalo: 300kg

- Umlawuli woxinzelelo: 0.5 ~ 50kg (ukulungiswa), usebenzisa isixhobo sokulawula uxinzelelo lwe-Sulishun.

- Isixhobo solungelelwaniso lwe-Edge: Isebenzisa inkqubo yokulawula i-Dongdeng ngokuchaneka kwe-±0.2mm.

2. Iqonga lokudibanisa

- Yenziwe ngepleyiti edibanisayo, ibha yoxinzelelo, isilinda, kunye neereyile zesikhokelo, ezidityaniswe ne-uncoiler.

- Indlela yokwahlukanisa: Uncediswa sisilinda{1}}ibha yoxinzelelo oluqhutywayo.

- Ububanzi bokucanda: 400mm

3. Umda{1}}Isixhobo sokuNcinta

Umphetho-isixhobo sokucheba sinesakhelo, iincakuba zokusika eziphezulu nasezantsi, iirola ezidadayo, kunye neziqengqelezi zesikhokelo. Umsebenzi walo oyintloko kukususa imiphetho engabonakaliyo kunye namacandelo aphumayo ukukhusela ukungalingani okujikelezayo ngenxa yokwandiswa kokuhlukana phakathi kweendawo ezifihliweyo kunye nezingafakwanga.

IiParameters ezingundoqo zobuGcisa:

1) Isantya esiphezulu se-blade: 40 rpm

2) Umda{1}}ububanzi bokucheba: 200mm–400mm (uhlengahlengiso oluqhubekayo)

3) Amandla eMotor: 0.4 kW (3-phase, 380V, 50Hz)

4. Vibration Damping Isixhobo

Idityaniswe ngesakhelo, iiroli zesikhokelo ezisisigxina, iirola zesikhokelo ezidadayo, kunye nomzila wesikhokelo somgca, esi sixhobo sinciphisa ukungcangcazela kweshiti ngexesha lokuqengqeleka okwethutyana ukunqanda ukophuka.

- Ubuninzi: iiseti ezi-2 (inye phambi kunye nenye emva kwelitye lokusila).

5. Isixhobo sokufudumeza kwangaphambili

- Inkqubo yobushushu be-infrared preheating kunye nobushushu obunokulungiswa Ngaphantsi okanye ilingana ne-100℃, ixhotyiswe ngaphezulu{2}}nokhuselo lwe-alam yobushushu.

6. I-Hydraulic Roller Press

I-rolling mill yizona zixhobo eziphambili zomgca wokuvelisa, ezibandakanya i-cast steel gantry frame, i-universal couplings, i-motor reducer, inkqubo ye-booster yombane, inkqubo yokulungelelanisa i-gap, inkqubo yokulawula umbane, iipleyiti zokukhusela ukutya, kunye neendlela zokucoca i-roller.

IiParameters ezingundoqo zobuGcisa:

1) Imilinganiselo xa iyonke (L×W×H): ~2800mm × 800mm × 1500mm

2) Iimpawu ze-Roller (ububanzi × ububanzi): Ø400×450mm

- Ububanzi bokusebenza obusebenzayo: 400mm

- Isantya sokuqengqeleka: 2–12 rpm (esingena nyathelo sihlengahlengiswa)

- Imathiriyeli yerola: 9Cr3Mo (ingxelo yohlolo inikezelwe)

- Ukuqina komphezulu: HRC Inkulu kuno okanye ilingana no 66–68

- Ubushushu bokuqina: HB280-300

- Ukucima ubunzulu: Mkhulu kuno okanye bulingana no-18mm

- Iradial runout: Ngaphantsi okanye ilingana no ±0.001mm (ivavanywe kwi cylindrical grinder)

- Uburhabaxa bobuso: Ra{1}}

- Ubungqingqwa beplating yeChrome: Inkulu kuno okanye ilingana no-0.18mm

- Ukucoca i-roller: Inkqubo ehlengahlengiswayo ye-blade scraper enebhokisi yokuqokelela (iseti enye nge-roller).

- Inani lilonke{1}}lokubaleka kweradial yomthwalo: Ngaphantsi okanye ilingana no ±0.002mm (ivavanywe kwisigri esisicylindrical)

I-3) Indlela yokuqhuba: Ukuhanjiswa ngokudibeneyo Universal

4) Amandla amakhulu enjini: 11kW (2×5.5kW, 380V, 50Hz)

5) Iimpawu ze-hydraulic cylinder: Ø200mm bore, 10mm stroke

I-6) Amandla aphezulu okuqengqeleka: 3400 kN

7) Uxinzelelo lomgca: 0.45-7.5 t / cm

I-8) Ukulungiswa kwe-Gap: Ibhloko ye-wedge ephakathi kunye noxinzelelo lwe-hydraulic rhoqo.

- Uluhlu lohlengahlengiso: 0–2mm

I-9) Iibheringi ze-roller: iibheringi ezichanekileyo ze-P5-grade kunye negrisi ye-molybdenum disulfide.

I-10) Ukudibanisa ukufudumala: Ukudibanisa okujikelezayo ekupheleni kwe-shaft

I-11) Indlela yokufudumala: Isilawuli sokushisa kwe-Mold

12) Isiphakathi sokufudumeza: Ioyile yobushushu (umsebenzisi{1}}unikezelwe)

13) Ubushushu bokufudumala: Ubushushu begumbi.–150℃(enokulungiswa, umboniso wedijithali one-alam engaphezulu{3}}yobushushu).

I-14) Ukufana kobushushu bomphezulu we-roller: ± 1 idigri (ngaphakathi kobubanzi bokusebenza).

15) Izinga lokufudumala: Iqondo lokushisa kwigumbi. ukuya kwi-80℃Ngaphantsi okanye ilingana ne-60 min, ukuzinza Ngaphantsi okanye ilingana ne-100 min.

16) Amandla okushisa kwe-oyile: 2HP, 24kW (i-380V eyahlukileyo, i-50Hz yombane).

17) Impompo ye-oyile amandla emoto: 1.5 kW

I-18) Ubuninzi bezinga lokuhamba kweoli: 220 L / min

19) Ubunzima bomatshini: ~ 4.5 iitoni

20) Inkqubo yombala oqhelekileyo

21) Qhuba injini ebekwe kwicala lasekhohlo lesiphelo sokutya.

7. Ukubuyisela umva

I-rewinder idibanisa izinto ze-electrode eziqengqelekayo kwi-core shaft. Iqulathe isakhelo, iibheringi zomgca, isixhobo solungelelwaniso lomphetho, ishafti yomoya, i-motor ebuyisela umva, i-clutch yomgubo wemagnethi enesilawuli soxinzelelo, kunye neerola ezikhokelayo.

IiParameters ezingundoqo zobuGcisa:

1) I-shaft yokubuyisela umva: I-shaft yomoya, i-Ø76mm, ubude obusebenzayo 400mm (kunye nevalve yokulawula kunye nompu wokunyuka kwamaxabiso).

2) Ubukhulu be-winding diameter: Ø400mm

- Umthamo omkhulu womthwalo: 400kg

3) Umlawuli we-Tension: 0.5-50kg (ukulungiswa), inkqubo ye-Sulishun.

I-4) Ukulungelelaniswa komphetho: Inkqubo yokulawula i-Dongdeng, ukuchaneka ± 0.2mm.

8. Inkqubo yoLawulo loMbane

Inkqubo yombane ilawulwa ngephaneli yokusebenza kwikhabhinethi yolawulo, kuquka:

1) Ulawulo loxinzelelo lwe-Uncoiler ngokusebenzisa ibrake yomgubo wemagnethi.

2) I-rolling Mill eqhutywa yimoto ephambili ene-frequency converter yohlengahlengiso lwesantya.

3) I-Rewinder eqhutywa yimoto enolawulo loxinzelelo ngeclutch yomgubo wemagnethi.

I-4) Impompo ye-booster yombane ilungisa uxinzelelo lwe-hydraulic cylinder nge-HMI touchscreen.

I-5) Ukulungelelaniswa komphetho olawulwa yi-servo motors.

I-6) Uhlengahlengiso loxinzelelo lwe-roller nge-HMI.

I-7) Ukufuduswa kwe-roller eboniswe kwi-HMI.

I-8) Uhlengahlengiso lwe-roller gap ngegalelo le-HMI.

Iimeko zesicelo

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